Position Summary: The Wire Bonder Technician is responsible for operating wire bonders, making machine adjustments, and performing wire bonding product recovery and rework, including inspecting and identifying root causes of faulty production. The technician ensures that module assemblies meet production specifications. Note: Rework will include High Voltage.
Key Roles & Responsibilities: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.
Technical understanding of module repairs (e.g., Thermistor Temperature Sensors, Cell Sensor gaps, rework bonding, glue and screw issues).Identify gaps in faulted circuit boards, perform soldering to replace faulty sensors, and rework modules and/or system battery packs (requiring HV rework).Meet daily KPIs.Submit system checks on faulted products.Perform routine electronic assembly operations on components or subassemblies.Independently monitor and operate production equipment.Audit equipment for proper functioning, maintain fluid levels, and report deviations.Maintain and clean equipment, work area, and facility based on 5S standards.Load/unload stations using proper handling equipment.Maintain quality standards by following proper inspection procedures and adhering to current quality and control policies.Assemble cell pairs and modules using hand tools, power tools, or automated machines (e.g., crimps, stakes, screws, bolts, rivets, welds, solders, cements, press fits, lifting hoist).Understand and read plans and blueprints regarding the technical aspects of batteries to comprehend specifications and requirements.Plan, deploy, troubleshoot, adjust, and test low voltage wiring.Measure voltage, current, resistance, or other electrical characteristics using electrical measuring equipment (e.g., multimeters, voltmeters, ammeters).Assemble cell pairs and modules in accordance with approved BorgWarner work instructions.May install multi-level subassemblies and modules into pallets.Use appropriate hold tags to process and sort defective parts through the nonconforming material procedure.Maintain compliance with good manufacturing practices and facilitate 5S standards in the production area.Safety, Health & Physical Requirements: Must be able and willing to perform hazard prevention responsibilities in HV areas (e.g., hook man). Follow strict safety procedures, including wearing additional PPE, such as Arc Flash gear. Moderate lifting up to 35 lbs. Repetitive use of hands and wrists. This position requires a moderate to high degree of standing, walking, stooping, or kneeling, close eye work, reaching, pulling, or pushing. Requires wearing electrical personal protective equipment. Ability to operate and multi-task between 2 to 3 stations. Able to crouch, bend, kneel, lift, carry, and reach as needed in large and tight spaces. Good eye/hand coordination and ability to identify color and depth variations and small details visually. Up to 15% training-related travel.
Key Competencies: Safety, Judgement/Decision Making, Critical thinking/troubleshooting, Teamwork/interpersonal Skills, Attendance, Attention to detail/accuracy of work, High sense of urgency.
Education & Experience: Education: High School diploma/GED required, or basic skills assessment required. Experience: 1+ year of working in a manufacturing environment preferred. 1+ years of quality and product rework in a manufacturing setting required. 1+ years of high voltage rework experience highly preferred. Complete internal certification in bonding operation. Experience working in high voltage areas preferred. Experience in fast-paced industrial lean environments preferred. Experience with bonding operations preferred. SAP experience a plus. Experience with simple hand tools with/without power or special assembly tools preferred. Experience troubleshooting machines/equipment preferred. Experience using electrical test equipment such as voltmeters and resistance testers.
Computer Skills: To perform this job successfully, an individual should have basic computer knowledge.
EEO Statement: "BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status."
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